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Mining Equipment Monitoring Solution

Monitor fuel consumption and operational modes of mining equipment — rock trucks, bulldozers, crawler tractors, loaders and power units — to reduce costs, prevent fuel theft and avoid breakdowns. Powered by DFM Marine fuel flow meters, DUT-E fuel level sensors, GNOM axle load sensors and CANUp telematics gateways.

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Capabilities

Tasks of Mining Equipment Monitoring

Machine Runtime

Track machine efficiency and plan activities for continuous improvement.

Location Control

Real-time equipment tracking and effective workforce management.

Fuel Theft Prevention

Tank-mounted sensors reduce fuel consumption losses and theft.

Fuel Consumption Monitoring

Optimize fuel costs — a central concern in mining operations.

Axle Load Weight

Monitor equipment loads to prevent traffic-law penalties.

Easy Installation

Expert technician installation with 24/7 support included.

Features & Services

Deep insight into every machine

Operating Parameters

Fuel temperature monitoring, battery charge status, and engine tampering / interference detection — a complete health picture of every machine.

Fuel Consumption Control

Hourly consumption in forward/return lines with mode-specific metrics — idling, optimal, overload and negative flow.

Data for Reports

Rich reporting on engine operating time, mileage, per-shift fuel consumption and axle weights.

Real Time Visibility

Continuous fleet location monitoring via GPS technology.

Prevent Fuel Theft

Fuel charts combined with Google Earth / Street View integration.

Private SaaS Cloud

Dedicated cloud infrastructure with 24/7 monitoring capabilities.

How It Works

From fuel-flow meter to lower cost per tonne

Equip Every Machine

Fuel-flow meters, fuel level sensors, axle load sensors and telematics gateways are installed on excavators, haul trucks, bulldozers and loaders — hardware built for dust, vibration and extreme heat.

Capture Real Consumption

Meters measure actual fuel burned in every operating mode — idling, optimal, overload — along with runtime, location and axle loads, even in pits with weak network coverage.

Detect Theft & Abuse

Sudden fuel drains, siphoning during shifts, excessive idling and engine tampering trigger immediate alerts to site supervisors before losses accumulate.

Optimize the Operation

Per-shift and per-machine reports on fuel, runtime and loads show exactly where money leaks — guiding operator training, maintenance scheduling and fleet decisions.

Business Impact

What your company gains

Up to 25%

Lower Fuel Costs

Fuel is the biggest operating expense on a mine site. Precise flow metering ends theft, curbs idling and exposes inefficient machines — savings that go straight to the bottom line.

100%

Fuel Accountability

Every liter is traced from dispensing to combustion. Drivers and contractors know consumption is measured, which by itself eliminates most siphoning and false refuel claims.

Fewer

Unplanned Breakdowns

Runtime, temperature and battery data enable maintenance before failures — avoiding the massive cost of a haul truck or excavator standing idle mid-shift.

Higher

Equipment Utilization

Runtime and location data reveal underused machines and bottlenecks in the pit, letting you move more material with the fleet you already own.

Safer

Site Operations

Axle load monitoring and location control prevent overloaded haul runs and unauthorized machine movement — reducing accidents and regulatory exposure.

Faster

Return on Investment

With fuel savings, theft prevention and reduced downtime combined, monitoring hardware typically pays for itself within months on an active mine site.

Cut costs across your mine site

Talk to our team about fuel-flow metering and equipment monitoring.

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